Free download 3D Modeling and Virtual Manufacturing of a Machine Component using
CATIA V5 and MASTERCAM Mechanical Engineering Project
The primary goal of engineering is to transform ideas into products that are economical
and reliable. The process of designing and manufacturing of a product often involves
a sizable investment and draws on various disciplines and resources.
Engineering is an important key to product design. Product design determines the
functions, appearance, cost of production and the ability to plan and control the
manufacturing processes.
It is known that 80% of the resources and cost required to produce a part are spent
at its designing stage. Engineering design has been influenced heavily by the CAD
technology and tools available to designers. Similarly, manufacturing has undergone
major changes with the introduction of Numerically Controlled (NC) and Computer
Numerically Controlled (CNC) machine tools. These machines have replaced conventional
machines, thus offering increased flexibility, superior accuracy, and shorter production
cycles.
Historically, CAD/ CAM integration began with the development of NC technology.
NC machine tools have been improving steadily in both areas of hardware control
and software developments. NC part programming and interactive computer graphics
have contributed heavily to these developments.
Preferred Technologies:Mechanical Engineering Project, CNC Machines,CAD/CAM
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Free download AntiLock Breaking System Mechanical Engineering Project
This report describes an intelligent approach to control an Antilock Braking System
(ABS) employing a fuzzy controller. Stopping a car in a hurry on a slippery road
can be very challenging. Anti-lock braking systems (ABS) take a lot of the challenge
out of this sometimes nerve-wracking event. In fact, on slippery surfaces, even
professional drivers can't stop as quickly without ABS as an average driver can
with ABS. Anti-lock Brake improves the controllability of vehicles in compare with
brake systems lacking ABS. Fuzzy is a multi-valued logic developed to deal with
imprecise or vague data. Classical logic holds that everything can be expressed
in binary terms: 0 or 1; in terms of Boolean algebra, everything is in one set or
another but not in both. Fuzzy logic allows for partial membership in a set, values
between 0 and 1. When the approximate reasoning of fuzzy logic is used with an expert
system, logical inferences can be drawn from imprecise relationships.
Preferred Technologies:Mechanical Engineering Project, Antilock Braking System (ABS),Automobile
Engineering Project
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Free download Project on Analysis of Grinding Wheel Mechanical Engineering Project
Grinding is a metal removal process that employs an abrasivGW whose cutting elements
are grains of abrasive materials of high hardness and high refractoriness The sharp-edged
and hard grains are held together by bondingmaterial. Projecting grains abrade
layers of metal from the work in the form of very minute chips as the wheel rotes
at high speeds of up to 60 m/s.
In order make the grinding wheel suitable for different work situations, the features
such as abrasive, grain size, grade, structure and bonding materials can be varied.A
grinding wheel consists of an abrasive that does the cutting, and a bond that holds
the abrasive particles together.
Preferred Technologies:Mechanical Engineering Project, Grinding Machine
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Free download Project on Analysis of Grinding Wheel Mechanical Engineering Project
Grinding is a metal removal process that employs an abrasivGW whose cutting elements
are grains of abrasive materials of high hardness and high refractoriness The sharp-edged
and hard grains are held together by bondingmaterial. Projecting grains abrade
layers of metal from the work in the form of very minute chips as the wheel rotes
at high speeds of up to 60 m/s.
In order make the grinding wheel suitable for different work situations, the features
such as abrasive, grain size, grade, structure and bonding materials can be varied.A
grinding wheel consists of an abrasive that does the cutting, and a bond that holds
the abrasive particles together.
Preferred Technologies:Mechanical Engineering Project, Grinding Machine
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Free download Project on BATTERY CHARGER WITH STIRLING ENGINE Mechanical Engineering
Project
In rural area electricity problem, but its cost effective to supply electricity.
Thus in project we make simple stirling engine by that we can generate electricity
here we demonstrate it for simple battery charger. Stirling engine when heated,
there will mechanical motion in engine. From that by rotating motor we generate
12V for battery charging or another application.
This report consists of back ground about project and the first chapter covers the
introduction about heating and our project. Second chapter covers the over view,
applications of solar hater and benefits of solar garage heater. The third chapter
consists with literature review and description of heater. The forth chapter is
written on materials and methods and fifth chapter gives cost estimation for the
heater. Sixth chapter covers conclusions and recommendations and final chapter consist
with references. This project report gives a great guideline about designing of
low cost garage heater compare with the other competitive industrial heater technique.
Preferred Technologies:Mechanical Engineering Project, Power Generation Machine,
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Free download Project on Magnetic Seperator Mechanical Engineering Project
Treatment ways are aiming at the decrese of the organic carbon content so that the
process output meets criteria for final disposal.this work focuses on the recovery
of non-ferrous matal .compared to other waste components ,such as plastic ,wood
or textiles,nf –metals exhibit better reusability and higher market values .the
production of metals from primary resourses is limited in resourses is limited in
sourse and represents an extremly energy consuming process. These concecetrates
have to be separted in order to generate metal produse that exhibit sufficient purities
for the utilisation as secondary raw materials.the residues and the different metals
contained in incineration ashes reduces the visual differntiability between minreals
and metals to a point where handpicking is not particles.Free Download Magnetic
Seperator Final semester Mechanical Engineering Project.
Preferred Technologies:Mechanical Engineering Project, Magnetic Seperator
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Free download Project on Modifying Impeller Of Submersible Pump Mechanical Engineering
Project
A submersible pump is a device which has motor close-coupled to the pump body. The
whole assembly is submerged in the fluid to be pumped. The main advantage of this
type of pump is that it prevents pump cavitations, a problem associated with a high
elevation difference between pump and the fluid surface. Submersible pumps push
fluid to the surface as opposed to jet pumps having to pull fluids. Submersible
pumps are found in many applications. Single stage pumps are used for drainage,
sewage pumping, general industrial pumping and slurry pumping. They are also popular
with aquarium filters. Multiple stage submersible pumps are typically lowered down
a borehole and used for water abstraction, water wells and in oil wells.Download
this Mechanical engineering project with complete report.
Preferred Technologies:Mechanical Engineering Project, Magnetic Seperator
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Free download Project on Modifying Impeller Of Submersible Pump Mechanical Engineering
Project
They do it using a device called an oil water separator. Its really pretty simple.
Water is heavier than oil so oil will rise to the top. That's the reason you can
see the oil spill on the water in the gulf right now. If you have a container with
a bottom drain and you fill it with a water and oil mixture the oil will float to
the top and you drain the water from the bottom. Up to the present day a large number
of significant marine oil spills had devastation consequences for the maritime and
coastal environment followed by economical disasters for the local fishing industry
and tourism. The risk of further oil spills is present every day. In these operating
systems of the oil recovery fleet and their operational limitations are discussed.
Basically all recovery systems can be assigned to four basic working principles.Download
This project of Oil Collector machine for Mechanical Engineering Branch.
Preferred Technologies:Mechanical Engineering Project,Oil Collector Machine
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Free download Project on Various ways to Prevent overHeating in Pumps Mechanical
Engineering Project
Before converting raw materials to a finished product we need an accurate design
of the product and also data required for manufacturing. If the design is not accurate
then defects will occur in the manufactured product; small mistakes in designing
a product makes the manufactured product useless so more amount time is allotted
for designing a new product (or) for modifying the existed design. In this work
the use of software namely Pro/E for designing a progressive die to manufacture
washer for the M 12 bolt has been incorporated. A progressive die is a multiple
station die. In this work authors have designed a progressive die which has two
stages of operation. The former operation is piercing and is followed by blanking.
In both operations a finite volume of metal is removed from the sheet metal. If
the final product happens to be removed portion then the operation is blanking,
on other hand if pierced sheet metal is the final product then the operation is
piercing. Both the operations are performed simultaneously in a single stroke of
press, thus enabling the user to obtain the final product in a single stroke. This
design procedure can also be extended for manufacturing washers for M-series bolts
by modifying the punch and die plate dimensions.
Preferred Technologies:Mechanical Engineering Project, Progressive Die for Manufacturing
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Free download Project on PARAMETRIC INVESTIGATION OF ABRASIVE JET MACHINE Mechanical
Engineering Project
Abrasive Jet Machining (AJM) or Micro Blast Machining is a non-traditional machining
process, wherein material removal is effected by the erosive action of a high velocity
jet of a gas, carrying fine-grained abrasive particles, impacting the work surface.
The process is particularly suitable to cut intricate shapes in hard and brittle
materials which are sensitive to heat and have a tendency to chip easily. As Abrasive
jet machining (AJM) is similar to sand blasting and effectively removes hard and
brittle materials. AJM has been applied to rough working such as debarring and rough
finishing. With the increase of needs for machining of ceramics, semiconductors,
electronic devices and L.C.D., AJM has become a useful technique for micromachining.
Our project report deals with various experiments which were conducted to assess
the influence of abrasive jet machining (AJM) process parameters on material removal
rate and diameter of holes of glass plates using various types of abrasive particles.
The experimental results of the present work are used to discuss the validity of
proposed model as well as the other models. With the increase in nozzle tip distance
(NTD), the top surface diameter and bottom surface diameter of hole increases as
it is in general observation of abrasive jet machining process. As the pressure
increases, the material removal rate (MRR) is also increased. The present study
has been introduced a mathematical model and the obtained results have been compared
with that obtained from the theoretical.
Preferred Technologies:Mechanical Engineering Project,Abrasive Jet Machine
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Free download Project on PERFORMANCE AND FAILURE ANALYSIS OF PRESSURE VESSLES With
Report for Mechanical Engineering Project
Pressure vessel is leak proof vessels which have a function as container Contain
or separate hydrocarbon compound to gas and liquid Main part of pressure vessel
is a cylindrical shell and head which is supported by saddle. Which on its operation,
pressure vessel get much kind of loads, like internal pressure, loads because of
itself weight and fluid weight. Loads that are occurred, it will be variation stress
on vessel wall. The aim of this final project report is to obtain position and value
maximum stress on pressure vessel. Material strength of horizontal pressure vessel
is also obtained from maximum stress that is occurred Location of maximum stress
on shell part is occurs on middle of saddle edge and Location of maximum stress
on head occurs on curve region. By using Failure analysis, material can be concluded
in the save condition.
Preferred Technologies:Mechanical Engineering Project,PRESSURE VESSLES
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Free download Project on PERFORMANCE AND FAILURE ANALYSIS OF SHELL AND TUBE HEAT
EXCHANGER Mechanical Engineering Project
Heat exchangers are important heat & mass exchange apparatus in oil refining, chemical
engineering, environmental protection, electric power generation, etc. Among different
types of heat exchangers, shell-&-tube heat exchangers (STHXs) have been commonly
used in industries. About 35–40% of heat exchangers are of the STHXs, & this is
primarily due to the robust construction geometry as well as easy maintenance &
possible upgrades of STHXs. Segmental baffles are most commonly used in conventional
STHXs to support tubes & change fluid flow direction. But, conventional heat exchangers
with segmental baffles in shell-side have some shortcomings resulting in the relatively
low conversion of pressure drop into a useful heat transfer.
Preferred Technologies:Mechanical Engineering Project,Heat Exchanger
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Free download Project on PROBLEM OF PRODUCTION REJECTION IN PIPE PLANT & BLOWN FILM
LINE MACHINES Mechanical Engineering Project
Extrusion is the process by which a block/billet of metal is reduced in cross section
by forcing it to flow through a die orifice under high pressure. Extrusion Process
In general, extrusion is used to produce cylindrical bars or hollow tubes or for
the tarting stock for drawn rod, cold extrusion or forged products. Most metals
are hot extruded due to large amount of forces required in extrusion. Complex shape
can be extruded from the more readily extrudable metals such as aluminum. Similar
to forging, lower ram force and a fine grained recrystallised structure are possible
in hot extrusion. However, better surface finish and higher strengths (strain hardened
metals) are provided by cold extrusion.Complete project report for production engineering.
Preferred Technologies:Mechanical Engineering Project,PROBLEM OF PRODUCTION REJECTION
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Free download Project on Solar Dryer Machines Mechanical Engineering Project
Different commodities are dried locally using different methods including natural
drying in open area, solar drying. Different solar dryer designs can be found in
various parts of india and a suitable design can be selected for the prototype depending
on the type of drying contents, climatic condition, etc. Open air drying was reported
as most common method of drying agro-commodities. The farmers were not happy with
with uncontrolled open air method and desired to design a simple and easy to use
low cost dryer suitable for drying any agro commodities in a clear or /rainy day.
The purpose of this project was to study, design, fabricate and test a solar cabinet
type of dryer for drying mango. Main emphasis was givenin designing a simple dryer
to be made from locally available materials and different products or materials
are dried like cereals,legumes, condiments, fruites, vegetables, meat and fish mostly
in open air or under shade. A prototype dryer was designed for 1kg of mango slices
to be dried by means of direct solar heat in conjunction with an auxiliary heater.
Mango pulp is perfectly suited for conversion to juices, nectars, jams, bakery fillings,
fruit meals to children, flavours for food industry, to make ice-cream& yog hurt.
Processed mangoes enable exporters to serve their market even during off season
period for fresh mangoes. Having gained the confidence on the dryer performance,
detailed tests were conducted to study the effects of drying modes. From performance
and graphs it is seen that the percentage moisture removal desired at the design
stage was achieved.This is a one of the best project developed to help farmers using
concept of mechanical engineering.
Preferred Technologies:Mechanical Engineering Project,Solar Dryer
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Free download Project on Solar Dryer Machines Mechanical Engineering Project
Different commodities are dried locally using different methods including natural
drying in open area, solar drying. Different solar dryer designs can be found in
various parts of india and a suitable design can be selected for the prototype depending
on the type of drying contents, climatic condition, etc. Open air drying was reported
as most common method of drying agro-commodities. The farmers were not happy with
with uncontrolled open air method and desired to design a simple and easy to use
low cost dryer suitable for drying any agro commodities in a clear or /rainy day.
The purpose of this project was to study, design, fabricate and test a solar cabinet
type of dryer for drying mango. Main emphasis was givenin designing a simple dryer
to be made from locally available materials and different products or materials
are dried like cereals,legumes, condiments, fruites, vegetables, meat and fish mostly
in open air or under shade. A prototype dryer was designed for 1kg of mango slices
to be dried by means of direct solar heat in conjunction with an auxiliary heater.
Mango pulp is perfectly suited for conversion to juices, nectars, jams, bakery fillings,
fruit meals to children, flavours for food industry, to make ice-cream& yog hurt.
Processed mangoes enable exporters to serve their market even during off season
period for fresh mangoes. Having gained the confidence on the dryer performance,
detailed tests were conducted to study the effects of drying modes. From performance
and graphs it is seen that the percentage moisture removal desired at the design
stage was achieved.This is a one of the best project developed to help farmers using
concept of mechanical engineering.
Preferred Technologies:Mechanical Engineering Project,Solar Dryer
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Free download Project on STUDY ABOUT HYDRAULIC CYLINDER MISALIGNMENT APPROCH AND
ITS TROUBLESHOOTING Mechanical Engineering Project
Company has a various machine tool for machining process.(Plasma cutting m/c, Robot
welding m/c, Geka m/c, Drilling m/c and many lathe m/c, CNC m/c, Laser Cutting m/c).
The Mechanical paver machine was construction on road whenever the dumper continuos
to supplay the great and paver machine goes on road and layer by layer constructed
the road. When some variable load on paver machine by dumper great .The hydraulic
cylinder has misalignment in rare case the machine was out of his road line and
transfer the other road line.So road was not properly constructed. Main problem
occurring during working of hydraulic cylinder is misalignment of the ram/piston
and this type of problem is directly affect the failure of the hydraulic cylinder.
So we decided, we are study whole hydraulic cylinder and design modification and
resist the failure of hydraulic cylinder. Inspection, Periodic cleaning, Ram and
cylinder maintenance. Cyilnder block replace, If material faults so changed the
material, Treating surface for ram and cylinder, Using a good lubricating and modification
its design so we are minimize this problem.
Preferred Technologies:Mechanical Engineering Project,Hydraulic Cylinder
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Free download Project on Multi Point Spanner System Mechanical Engineering Project
Spanner tool system is am improved and advanced technology that has brought about
revolution in the automobile industry. Today all the automobile companies using
it as their unique selling point. The primary function of the spanner tools system
is a maximum use in automobile industries as make of different type of vehicle.
The function of spanner can summed up in “a to provide most effective spanner tools
system”. Our project is result of intense research and study of the various spanner
tools, it consist of a working model that the demonstrates the whole concept of
the working of spanner tool system in automobile. The project includes designing,
manufacturing and analysis of spanner tools system. The peculiarity about our project
is that, we have tried to implement spanner in simple mechanical system and the
thus we have made an attempt to demonstrate the concept of spanner tools system
in the simplest manner possible. The whole system is designed by us per our understanding
and is not just copied from any existing designed. The components and the mechanism
used here are totally different from the conventional spanner tools system. However
we have made all the effort possible to bring its working as close as possible to
the actual one.Download this Mechanical Engineering Project for Free of Cost.
Preferred Technologies:Mechanical Engineering Project,Multi Point Spanner
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Free download Project on MECHANICAL SHEARING CUTTER System Mechanical Engineering
Project
Shearing is a metal fabricating process used to cut straight lines on flat metal
stock. During the shearing process, an upper blade and a lower blade are forced
past each other with the space between them determined by a required offset. Normally,
one of the blades remains stationary.
Its ability to make straight- line cuts on flat stock Metal placement between upper
and lower shear blades.
Its ability to cut relativity small lengths material at any time since the shearing
blades can be mounted at an angle to reduce the necessary force required.
Preferred Technologies:Mechanical Engineering Project,Multi Point Spanner
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Free download Project on Design and Fabrication of Gear Box System Mechanical Engineering
Project
To achieve reliable and cost effective diagnosis, Motor current signature analysis
is used to investigate the use of an induction motor as a transducer to indicate
the faults in multistage gearbox via analyzing supply parameters such as phase current
and instantaneous power. In gearboxes, load fluctuations on the gearbox and gear
defects are two major sources of vibration. Further at times, measurement of vibration
in the gearbox is not easy because of the inaccessibility in mounting the vibration
transducers.
This analysis system can be used for measuring the characteristics for a perfectly
working gearbox and use the data as a standard for measuring faults and defects
in other gearboxes. The objective of this paper is to design and fabricate a gearbox
motor current analysis system at different gear operations for a constant load.
Steady load conditions on the gearbox are tested for current signatures during different
gear operations. The motor current analysis system can be used further to specify
mainly faults in the gear, misalignment of meshed gears, and loss of contact of
the gears.This is a Final year Btech Project for Mechanical Engineering Student.Download
this Mechanical Engineering Project with report for Free.
Preferred Technologies:Mechanical Engineering Project,Gear Box
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Free download Project on Study on the performance and Emission characteristics using
castor and mustard seed oil mixture and diesel blend in C.I Engine Mechanical Engineering
Project
Bio-diesel is one of the most promising alternatives for diesel needs..The present
work has focused on the performance of castor non-edible vegetable oil and Mustard
oil edible vegetable oil and its blend with diesel on a double cylinder, 4 stroke,
naturally aspirated, direct injection, water cooled, eddy current dynamometer Kirloskar
Diesel Engine at 1500 rpm for variable loads. Initially, castor eat oil and their
blends were chosen. The physical and chemical properties of Castor oil, Mustard
oil and its blend were determined. In general, viscosity of neat vegetable oil is
high, which can be reduced through blending with diesel and heating them. The performance
and emission characteristics of engine are determined using Castor and Mustard oil
and their blends with diesel. These results are compared to those of pure diesel.
Byanalyzing the graphs, it was observed that the performance characteristics are
reduced and emission characteristics are increased at the rated load compared to
those of diesel. This is mainly due to lower calorific value, high viscosity and
delayed combustion process. From the critical analysis of graphs, it can be observed
that 10% of Castor oil and Mustard oil mixture mixed with 90% of diesel is the best
suited blend for Diesel engine without eating and without any engine modifications.
It is concluded that castor and Mustard oil can be used as an alternate to diesel.
Preferred Technologies:Mechanical Engineering Project,Bio Fuels
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Free download Project on Study on INVESTIGATION OF FAULTY GEARBOX USING MOTOR CURRENT
SIGNATURE ANALYSIS Mechanical Engineering Project
Even though there are a number of condition monitoring and analysis techniques,
researchers are in search of a simple and easy way to monitor vibration of a gearbox,
which is an omnipresent and an important power transmission component in any machinery.
Motor current signature analysis (MCSA) has been the most recent addition as a non-intrusive
and easy to measure condition monitoring technique. In gearboxes, load fluctuations
on the gearbox and gear defects are two major sources of vibration. Further at times,
measurement of vibration in the gearbox is not easy because of the inaccessibility
in mounting the vibration transducers.The objective of this paper is to detect artificially
introduced defects in gears of a multistage automotive transmission gearbox at different
gear operations using MCSA as a condition monitoring technique. Steady as well as
fluctuating load conditions on the gearbox are tested for both vibration and current
signatures during different gear operations.
Preferred Technologies:Mechanical Engineering Project,Gear Box
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Free download Project on Study on REDUCTION OF NOx IN DIESEL ENGINE USING DIESEL
WATER EMULSION Mechanical Engineering Project
Diesel engines exhausting gaseous emission and particulate matter have long been
regarded as one of the major air pollution sources, particularly in metropolitan
areas, and have been a source of serious public concern for a long time. There has
been numerous research in the field of reduction of these pollutants since diesel
engines came to major use. Major emissions from a diesel engine are NOx, SOx, CO
and particulate matter (PM).amongst these pollutants CO and Sox and some quantity
of particulate matters are reduced by some after treatment methods, outside the
engine, in the catalytic converter etc. unlike these NOx can’t be oxidized to get
some clean product. Nowadays NOx emissions are reduced by selective catalytic reduction.
Using an emulsion of diesel in water as a fuel has been a recent field of study
in this field. Water/diesel (W/D) emulsified formulations are reported to reduce
the emissions of NOx, SOx, CO and particulate matter (PM) without compensating the
engine’s performance. In this project a new kind of emulsion is prepared by mixed
surfactant method, major concern being the long term stability of the same. Then
performance and emission tests were carried out by using the fuel in a two cylinder
water cooled diesel engine. The results were matched against that of diesel and
comparison graphs were plotted to see what are the advantages and disadvantages
of using the emulsion over diesel.
Preferred Technologies:Mechanical Engineering Project,Diesel Engine Emission
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Free download Project on NONLINEAR CONSTRAINED COMPONENT OPTIMIZATION OF A PLUG-IN
HYBRID ELECTRIC VEHICLE Mechanical/Automobile projects
Today transportation is one of the rapidly evolving technologies in the world. With
the stringent mandatory emission regulations and high fuel prices, researchers and
manufacturers are ever increasingly pushed to the frontiers of research in pursuit
of alternative propulsion systems. Electrically propelled vehicles are one of the
most promising solutions among all the other alternatives, as far as; reliability,
availability, feasibility and safety issues are concerned. However, the shortcomings
of a fully electric vehicle in fulfilling all performance requirements make the
electrification of the conventional engine powered vehicles in the form of a plug-in
hybrid electric vehicle (PHEV) the most feasible propulsion systems. The optimal
combination of the properly sized components such as internal combustion engine,
electric motor, energy storage unit are crucial for the vehicle to meet the performance
requirements, improve fuel efficiency, reduce emissions, and cost effectiveness.
In this thesis an application of Particle Swarm Optimization (PSO) approach to optimally
size the vehicle powertrain components (e.g. engine power, electric motor power,
and battery energy capacity) while meeting all the critical performance requirements,
such as acceleration, grade and maximum speed is studied. Compared to conventional
optimization methods, PSO handles the nonlinear constrained optimization problems
more efficiently and precisely.
Preferred Technologies:Mechanical Engineering Project,NONLINEAR CONSTRAINED COMPONENT OPTIMIZATION OF A PLUG-IN
HYBRID ELECTRIC VEHICLE,Particle Swarm Optimization
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